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①對外濾式脈沖除塵器而言,濾袋骨架及附件是非常重要的,好的骨架設計及制造有助于布袋除塵器達到最佳性能,并有利于濾袋的耐久性,降低生產成本。我們設計為八根冷撥鋼絲,制造采用骨架專用設備生產,骨架成形后本體及焊接強度大,垂直度好,整個骨架外表鍍鋅,光滑、美觀、耐用;
① For external filter pulse dust collectors, the filter bag frame and accessories are very important. Good frame design and manufacturing can help the bag filter achieve optimal performance, as well as improve the durability of the filter bag and reduce production costs. We design eight cold drawn steel wires and manufacture them using specialized equipment for the skeleton. After the skeleton is formed, the body and welding strength are high, the verticality is good, and the entire skeleton surface is galvanized, smooth, beautiful, and durable;
②針對木材粉塵的親水特性,粉塵在有一定的水分的含量下容易結塊,在除塵器灰斗里面架拱成橋導致堵料現象,我們在除塵器灰斗設計有振動器,進行輔助清灰,減少人工輔助清灰的工作;
② In response to the hydrophilic characteristics of wood dust, dust is prone to clumping when it contains a certain amount of moisture, which can cause blockage when arched into a bridge in the dust collector hopper. We have designed a vibrator in the dust collector hopper to assist in cleaning and reduce the need for manual cleaning;
③為方便對除塵器的檢修與觀察,我們在除塵器灰斗下部設計有有機玻璃觀察(檢修)門:系統管道4-6米之問采用法蘭連接,5m左右設計有檢修門:便于觀察管道里面粉塵沉降的情況及清理;
③ For the convenience of maintenance and observation of the dust collector, we have designed an organic glass observation (maintenance) door at the bottom of the dust hopper of the dust collector. The system pipeline is connected by flanges at a distance of 4-6 meters, and a maintenance door is designed around 5 meters to facilitate the observation and cleaning of dust settling inside the pipeline;
④針對木材粉塵濃度大的特點,我們對除塵器采用漸變的氣流通道設計,保證氣流均勻分布。對氣流組織進行優化設計,避免對除塵器內部局部區域高速沖刷與磨損。使清灰壓縮空氣做到所有濾袋均勻地噴吹與過濾,提高濾袋的整體壽命。

④ In response to the high concentration of wood dust, we have adopted a gradual airflow channel design for the dust collector to ensure even distribution of airflow. Optimize the design of airflow organization to avoid high-speed scouring and wear on local areas inside the dust collector. Ensure that the compressed air for dust cleaning is evenly sprayed and filtered through all filter bags, thereby improving the overall lifespan of the filter bags.
⑥獨到的壓管路設計,使壓縮空氣實際消耗量大為減少。設備自帶儲氣柜,滿是了設備間敬需要大量壓縮空氣的需要,同時使平均壓縮空氣供應量降至最低水平,達到節能的目的;
⑥ The unique pressure pipeline design greatly reduces the actual consumption of compressed air. The equipment comes with a built-in air storage tank, which is filled with the need for a large amount of compressed air between devices, while minimizing the average supply of compressed air and achieving energy-saving goals;
⑦我們設計的脈沖閥CV/KV流量系數比國內其它同規格產品最高增加超過30%。所選用的脈沖閥能夠提供3年以上使用壽命保證。電磁導閥適用于DC24V電壓,提供簡單有效的連接方式、人性化設計的連接附件及安裝工具,方便檢修:
⑦ The CV/KV flow coefficient of the pulse valve we designed has increased by more than 30% compared to other products of the same specification in China. The selected pulse valve can provide a service life guarantee of more than 3 years. Electromagnetic pilot valve is suitable for DC24V voltage, providing simple and effective connection methods, humanized design of connection accessories and installation tools, and convenient maintenance:
⑧除塵系統電氣控制
⑧ Electrical control of dust removal system
通風除塵系統需要配套風機和空氣壓縮機,驅動需要三相四線制的電源,除塵器清灰要配用1臺脈沖控制儀。脈沖儀安裝在除塵器的附近。控制柜(箱)的電源由建設方提供相關。要求將電纜拉至控制柜內總開關上樁。同時請提供公共接地極,方便地線連接。
The ventilation and dust removal system requires supporting fans and air compressors, and the drive requires a three-phase four wire power supply. The dust collector needs to be equipped with one pulse controller for dust cleaning. The pulse meter is installed near the dust collector. The power supply for the control cabinet (box) shall be provided by the construction party. Request to pull the cable to the main switch in the control cabinet. Please also provide a common grounding electrode for easy connection of the ground wire.
⑨壓縮空氣,配套1臺0.6立方米/分鐘的空壓機,1個0.6立方米的貯氣罐及相關的配氣設備和管道。空壓機系統供氣給1套布袋除塵器的清灰工作。
⑨ Compressed air, equipped with one 0.6 cubic meter per minute air compressor, one 0.6 cubic meter gas storage tank, and related gas distribution equipment and pipelines. The air compressor system supplies air to one set of bag filter for dust cleaning.
⑩在除塵器出風口與風機的進口聯接我們設計為軟聯接,以消除因風機高速運轉帶來的震動:在風機的出口設計有*,以降低因風機高速運轉產生的噪聲:
⑩ We have designed a soft connection between the dust collector outlet and the fan inlet to eliminate vibration caused by high-speed operation of the fan. The outlet of the fan is designed with * to reduce noise generated by high-speed operation of the fan
4、除塵設備處理能力的計算;
4. Calculation of dust removal equipment processing capacity;
本系統按所有生產設備滿負荷生產設計。
This system is designed for full load production of all production equipment.
處理風量計算管道內流速以27m/s計算
Calculate the flow velocity inside the pipeline based on 27m/s for air volume processing
吸塵口流速以30m/s計算
The flow rate of the suction port is calculated at 30m/s
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